material handling gearbox repairs rebuild services

 

How to Protect Material Handling Gearbox Repairs

Gearboxes are essential components in many devices that need to transfer mechanical energy, including automobiles, industrial manufacturing facilities, construction sites, marine shipping vessels and petroleum. Although operating under harsh environments can make them vulnerable to damage, there are ways you can protect material handling gearboxes against damage to extend their lifespan beyond expectations.

Regular maintenance of an industrial gearbox is the cornerstone of its long lifespan. Spending some time cleaning and dusting the unit regularly will prevent build-up of grime that leads to wear and tear, while making sure your staff uses equipment carefully; dropping objects onto parts that rotate can cause serious damage and shorten its lifespan significantly.

Lubrication of an industrial gearbox is key to its long-term health. Lubrication enables your unit to function optimally while also reducing friction between its gears and sprockets, helping prevent gearbox breakdown. Regular checks for oil leaks must also take place as any leaks could allow water, dirt or debris into your unit and cause irreparable damage.

Monitor tooth contact patterns on an ongoing basis in order to keep your gearbox in great condition, and record them if misalignments appear. It will allow your team to respond immediately if any misalignment does arise and bring additional damage with it. It's also recommended that shaft end play be regularly tested, noting any increases.

After conducting a detailed inspection, your industrial gearbox should also be tested at its rated speed to ensure proper function and that it can carry its intended load. If it fails this test, however, rebuild or replacement may be necessary.

An essential aspect of maintaining an industrial gearbox in good condition is replacing its fluid regularly. Lubrication helps your gearbox run more smoothly and reduce corrosion; changing out fluid regularly with fresh fluid can prevent this damage, as can adding filters to filter out impurities from the system.

An overhaul can save up to 50 percent compared to purchasing new equipment, while also prolonging its life and helping you maximize its effectiveness. An experienced technician can assess your gearbox to assess if an overhaul is necessary and provide you with an estimate for completion time and costs. Furthermore, skilled professionals will have access to all necessary tools and materials necessary for performing an overhaul successfully. Are you ready to extend the lifespan of your industrial gearbox? Speak with an expert today for an estimate, they will have Falk gearbox options tailored specifically to your requirements, along with precision mechanical component expertise, engineering design experience and full manufacturing capability for supporting any application needs that arise.

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