Kiln Gearbox Repairs rebuild services

 

Kiln Gearbox Repairs

Rotary kilns are complex machines that require regular inspection, maintenance and repair to remain operational. To detect issues before they escalate, early identification of warning signs can save money on repairs while keeping your rotary kiln functioning efficiently.

One of the more frequent issues associated with rotary kilns is gear misalignment. Misalignment can place undue strain on your machine and require costly repairs and replacements - not to mention being a potential fire hazard - making it even more crucial that any misalignments in your kiln are addressed as soon as they arise.

To prevent overheating and damage to your rotary kiln, it's essential that your gearbox be well lubricated. Failing to do so could cause bearings to overheat quickly while wear-and-tear wears out faster - not good! Also use high quality greases with reduced corrosion risks to your gearbox for best results.

Kilns are at the core of every cement plant, where raw mixes of limestone, clay and shale are heated to temperatures nearing 3,000 degrees Fahrenheit to form clinker which is then ground down to make concrete--the world's most widely used construction material. When one or more girth gears break down on one or more cement plant kilns it can prevent production altogether, halting operations completely and disrupting supply.

When selecting industrial gearbox rebuild companies, look for those offering a comprehensive suite of services tailored specifically to your needs. A company should have expertise in dismantling, inspecting and producing an evaluation report; additionally they should offer warranties against their work.

Industrial gearbox companies must possess an impressive track record for providing excellent service to their customers. They should offer an expansive selection of products with knowledgeable staff members available to assist in selecting the ideal industrial gearbox for you application. Furthermore, these companies should offer aftermarket parts and accessories and have all necessary tools on-hand for repairs when necessary.

Experienced companies with strong track records can make all the difference for a kiln gearbox overhaul or repair project, often at less cost than purchasing new. However, before making your decision it is wise to carefully consider all factors involved.

Hiring an experienced industrial gearbox company for inspection and evaluation of your gearbox equipment is crucial to prolonging its lifespan. Gearboxes often exceed their manufacturer-recommended thermal and mechanical ratings when being operated outside their manufacturers' suggested operating parameters. An equipment overhaul can ensure that its operating at peak performance and extend its useful lifespan. Philadelphia Gear's industrial gearbox rebuilding capabilities span from reverse engineering to precise engineering drawings and manufacturing. Recently, we restored an AGMA 12 spring-mounted girth gear pinion drive for use in kiln calcining processes by rebuilding it - saving our customer thousands in repairs and downtime costs in doing so.