bonfiglioli gearbox repairs rebuild services

 

Bonfiglioli Gearbox Repairs

Bonfiglioli designs, manufactures and distributes an expansive line of gear motors, drive systems and planetary gearboxes to meet the most rigorous applications in industrial automation, mobile machinery and renewable energy production. Their products can be divided into three business units: Discrete Manufacturing & Process Industries; Mechatronic & Motion Systems; Mobility & Wind Industries.

Our company also provides maintenance, remanufacture, upgrade and retrofit services for automotive, paper mills, railroads, air filtration/blowers and foundries. Capabilities include teardown inspection evaluation proposal repair/modification lubrication assembly testing. We cater to many industries including automotive paper mills railroads air filtration/blowers foundries etc.

A well-trained technician can quickly pinpoint the cause of a gearbox failure, perform extensive repairs that enhance its performance capabilities, reverse engineer replacement parts for improved durability and reliability and generate reports on their condition.

To avoid premature gearbox failure, it is vital that regular checks and cleaning of equipment take place. Check oil levels regularly as well as perform vibration analysis to make sure it is operating according to plan. Furthermore, store it in an area free of water or dust for maximum effectiveness.

If you detect any indicators of overheating in your gearbox, such as foamed sight glasses, discolored housings or burnt paint marks, conduct a quick test to identify its cause. Spray some water over its gears and watch to see whether it evaporates or boils before making your determination; this indicates overheating in its gearbox.

When conducting a gearbox overhaul, it is vital that only recommended thermal and mechanical ratings are utilized. Too often gearboxes are operated beyond manufacturer recommendations which significantly shortens their lifespan.

Misusing a gearbox may lead to its early failure. For example, gearboxes designed for continuous pitch control in wind turbines must be properly matched to their respective turbines in terms of size and pitch range; furthermore they must also provide power optimization as well as continuous yaw control capabilities.

National Gear Repair has an in-depth knowledge of Bonfiglioli gearboxes due to their widespread usage in packaging industries. Bonfiglioli gearboxes are widely recognized for their raw output torque and smaller form factor - two features which make them particularly well-suited to adapting easily into most industrial facilities while simultaneously minimizing equipment footprints.

Remanufacturing and rebuilding processes undertaken by our company adhere to the strictest quality assurance standards available, including purchasing replacement bearings, seals, breathers and sight glasses as necessary. Every unit is assembled by our skilled team of professionals on site. Every pinion and shaft element undergoes thorough checks for tooth contact and backlash before no-load spin tests at maximum rated speeds are conducted. After completion, our product is safely packaged or skid-mounted and transported directly to its customer. Upon receiving their delivery, the customer will also receive a detailed engineering report as part of our commitment to provide exceptional support and service.

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